Satish Bahale
Chapter I · 2011–15 · Production systems

Designing how a production system should work—from demand to dispatch

Production & information flow

Connecting customer demand with material and information flow

Parts move from pre-assembly to dispatch. Kanban pull signals communicate replenishment priorities upstream.

Work balancing

Balancing assembly work against takt time as demand ramps up

Adjust demand and efficiency to view takt time, stations and staffing.

Move the sliders to see how stations and operators change with demand. Illustrative data.

Programmes

Launches, a relocation and two new plants

Carried forward: how flow, capacity and people fit together on a real line.